Ultrasonic Immersible Bricks

Advanced Cleaning in Any Tank.

Product Description

Our Immersible Ultrasonic Cleaning Bricks offer a flexible and efficient solution for integrating ultrasonic cleaning into any existing tank or system. Designed for versatility, these bricks can be easily immersed in various cleaning environments to provide thorough and precise cleaning using high-frequency sound waves. Ideal for industries that require meticulous cleanliness, our ultrasonic bricks ensure effective contaminant removal while being gentle on delicate components.

 

Ultrasonic Immersible Bricks (also called immersible transducers or drop-in ultrasonic units) are a cost-effective and versatile solution to upgrade existing cleaning tanks with ultrasonic technology. 

 

Ralsonics designs and manufactures high-performance immersible ultrasonic bricks that can be customized in size, shape, power rating, and frequency to suit your application. 

When to Use This?

  • Retrofitting in existing setups
  • Harsh and demanding industrial environments
  • Vacuum conditions
  • Powerful cleaning requirements
  • Using ultrasonic in multiple tanks

 

Perfect for applications where traditional cleaning methods may damage intricate parts, such as electronic components, medical instruments, and industrial machinery, Immersible Ultrasonic Cleaning Bricks deliver reliable and powerful cleaning performance.

How Ultrasonic Immersible Bricks Work

Immersible bricks house ultrasonic transducers that generate high-frequency sound waves inside the cleaning liquid. These waves create microscopic cavitation bubbles, which implode on component surfaces, removing oil, grease, carbon deposits, dust, polishing paste, and other contaminants.

 

They can be:

 

  • Mounted on tank walls, sides, or bottoms depending on cleaning requirements.
  • Configured in multiples to achieve uniform cleaning across large tanks.
  • Integrated with existing filtration and heating systems for improved efficiency.

Key Features

  • Drop-In Design – Easily retrofit into existing tanks without major modifications.
  • Customizable Sizes – Available in rectangular, square, or cylindrical designs.
  • Frequency Options – Standard: 25 kHz, 28 kHz, 40 kHz, 68 kHz, 80 kHz, 120 kHz, and higher.
  • Durable Construction – Made from SS 304 / SS 316L stainless steel.
  • High Power Density – Strong cavitation for effective cleaning of stubborn contaminants.
  • Flexible Mounting – Side-mounted, bottom-mounted, or multi-side arrangements.
  • Modular Expansion – Add more bricks to increase cleaning coverage.
  • Easy Maintenance – Replaceable generator and transducer assemblies.
  • Compatible with Solvent & Aqueous Solutions – Works with a variety of cleaning chemistries.

Advantages

  • Cost-Effective – Upgrade existing tanks instead of buying new ultrasonic systems.
  • Flexibility – Multiple configurations for different tank shapes and sizes.
  • Scalability – Add more units as cleaning needs increase.
  • Uniform Cleaning – Achieve consistent cleaning results across the tank.
  • High Reliability – Rugged stainless-steel housing ensures long operational life.
  • Space-Saving – Compact design suitable for retrofitting in constrained spaces.
  • Eco-Friendly – Reduces or eliminates the need for harsh chemical cleaning.

Industry Applications

  • Electronics Manufacturing: Cleans circuit boards, components, and other delicate parts with precision.
  • Medical Device Manufacturing: Ensures sterility and removes contaminants from surgical and diagnostic instruments.
  • Automotive Industry: Cleans engine parts and other components thoroughly.
  • Aerospace Industry: Maintains the cleanliness of precision parts for optimal performance and safety.
  • Jewelry Cleaning: Restores the shine and cleanliness of intricate jewelry pieces.

Features and Advantages


Features

Advantage

Standard Features

Durable Stainless Steel Construction

Provides long-lasting performance and resistance to corrosion.

User-Friendly Control Panel

Allows easy operation and precise control of cleaning parameters.

Safety Interlocks

Automatically shuts down in case of malfunctions, ensuring operator safety.

Digital Temperature Control

Precisely controls the process temperature for optimal cleaning results.

Digital Timer

Ensures consistent and repeatable cleaning cycles.

Radial Transmission of Ultrasonics

Provides near-perfect transmission, ultrasonics wherever required.

Long Life

Cavitation-resistant tanks ensure durability and longevity.

Modular Design

Easily scalable for larger volumes.

Heavy Duty Casters

Allows the equipment to be moved wherever required.

Stainless Steel Tanks

Ensures resistance to corrosion and long-lasting performance.

Additional Features

Pump Filtration Module

Continuous removal of contamination from the system.

Pressure Spray Washing

Removes gross contamination easily.

Agitation

Ensures complete liquid penetration for effective ultrasonics.

Pneumatic Basket Control

Automated part handling vertically and horizontally.

Rotating Basket

Ideal for cleaning small parts efficiently.

Rinsing

Removes any chemicals used for cleaning.

Drying

Ensures cleaned and dried parts are ready for the next stage.

Turbulation

Rapidly dislodges gross contamination.

Oil Removal Systems

Continuous removal of oil from the system.

Stainless Steel Covers

Protects equipment for longer life in industrial environments.

Multi-frequency Ultrasonics

Handles different types of contamination effectively.

Ultrasonic Sweep

Increases the efficiency of cleaning.

PLC and HMI

Provides complete automation of the cleaning process for increased efficiency and safety.

Automatic Dosing

Automates chemical handling for precise cleaning.

Safety Features

Safety Interlocks

Automatically shuts down in case of malfunctions, ensuring operator safety.

Emergency Shutdown Buttons

Provides immediate stoppage in case of emergencies.

Fume Extraction Systems

Efficiently remove solvent vapors from the work area, preventing inhalation hazards.

Level Sensors and Alarms

Alerts operators to low solvent levels or potential malfunctions for proactive maintenance.

Double-Walled Construction

Provides insulation to minimize heat exposure and risk of burns.

Automatic Locking Mechanisms

Secures the equipment during operation to prevent accidental openings.

“FAQs”

FAQ Accordion
Q1. What is the main benefit of using ultrasonic immersible bricks?

They allow you to retrofit ultrasonic cleaning into existing tanks without purchasing an entirely new cleaner.

Q2. Can immersible bricks be used with both solvents and aqueous cleaners?

Yes. They are designed to work with a variety of aqueous and solvent-based cleaning solutions.

Q3. Are immersible bricks customizable?

Absolutely. They can be built to match your tank’s dimensions, cleaning load, and required ultrasonic frequency.

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