Custom Industrial Ultrasonic Cleaning Machines

Over four decades, Ralsonics has made ultrasonic cleaning machines for over a hundred applications. Based on this experience, we have developed our standard product lines. 99% of cleaning applications can be covered by our standard line of equipment. However, there are always special cases like uncommon sizes, extreme high purity requirements, unconventional process flows.

 

In such cases, Ralsonics will build an ultrasonic cleaning equipment completely customized for you. We will provide consultation, develop the ideal cleaning process for your needs and test your sample parts. All of this at no cost to you. We will ensure that the equipment is fully customized to your specific needs.

 

Standard cleaning systems don’t always meet the unique requirements of complex industrial applications. That’s why Ralsonics designs and manufactures Custom Industrial Ultrasonic Cleaning Machines tailored to your exact needs. Whether you require specific tank sizes, multi-stage cleaning, automated conveyors, solvent compatibility, or specialized frequency combinations, our engineering team builds solutions that deliver precision, consistency, and efficiency.

 

With decades of expertise, Ralsonics has served industries such as automotive, aerospace, medical, electronics, heavy engineering, and defense, providing reliable ultrasonic cleaning systems designed for high performance and long service life.

 

Contact our experts for more details.

Why Custom Ultrasonic Cleaning?

Every industry has different cleaning challenges—from removing stubborn carbon deposits on engine parts to cleaning delicate medical implants without damage. Off-the-shelf machines often fall short. Custom ultrasonic cleaning systems allow:

 

  • Perfect Fit – Machines designed for your component dimensions and contamination type.
  • Process Optimization – Multi-stage cleaning, rinsing, drying, and passivation in one system.
  • Automation – Robotic handling, conveyors, and PLC controls for seamless integration.
  • Frequency Flexibility – Single, dual, or multifrequency cleaning tailored to contaminants.
  • Scalability – From lab-scale prototypes to full-scale industrial production.
  • Compliance – Designed to meet strict FDA, GMP, ISO, and aerospace standards.

Key Features

  • Custom Tank Design – Sizes and shapes built for your specific components.
  • Multi-Stage Configurations – Cleaning, rinsing, passivation, and drying in one integrated system.
  • Frequency Options – 20 kHz to 200+ kHz, including multifrequency systems.
  • Automation Ready – PLC-controlled automation, conveyors, robotic loading/unloading.
  • Material Flexibility – Stainless steel SS 304 / SS 316L construction for durability and chemical resistance.
  • Advanced Drying Systems – Hot air, vacuum, or infrared drying integration.
  • Eco-Friendly Operation – Reduced chemical use and water consumption.
  • Custom Power Ratings – From small-scale precision parts cleaning to large heavy-duty components.

Advantages of Custom Industrial Ultrasonic Cleaners

  • Tailored Solutions – Built for your exact cleaning needs.
  • Improved Productivity – Faster, more consistent cleaning cycles.
  • Enhanced Component Life – Gentle yet effective cleaning prevents damage.
  • Reduced Labor Costs – Automated handling and programmable cycles.
  • High Precision – Consistent results for critical industries like aerospace and medical.
  • Scalability – Adaptable designs that grow with your production needs.
  • Sustainability – Lower chemical usage, energy-efficient generators, and eco-friendly processes.

Applications

  • Automotive – Cleaning engine blocks, injectors, gears, and transmission parts.
  • Aerospace – Cleaning turbine blades, hydraulic components, and precision assemblies.
  • Medical & Surgical – Sterile cleaning of implants, surgical instruments, and devices.
  • Electronics – PCB cleaning, semiconductor parts, and delicate sensors.
  • Heavy Engineering – Large molds, tools, and machinery components.
  • Defense & Marine – Corrosion removal, weapon parts maintenance, and naval equipment.

When to use this?

Non standard cleaning applications

Special cleaning requirements

“FAQs”

FAQ Accordion
Q1. Why should I choose a custom ultrasonic cleaning machine instead of a standard one?

Custom machines are designed to match your exact cleaning requirements, ensuring better results and higher efficiency.

Q2. Can Ralsonics build machines for very large components?

Yes. We manufacture large-capacity ultrasonic tanks and conveyorized systems for oversized parts.

Q3. Are your machines automation-ready?

Yes. Our systems can be equipped with PLC automation, robotic handling, and conveyors.

Q4. Can I use both solvents and aqueous cleaners?

Yes. Machines can be built to handle aqueous or solvent-based cleaning media safely.

Blogs

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