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Ultrasonic Sieving Attachment

Enhance Sieving Efficiency and Precision.

Product Description

Our Ultrasonic Sieving Attachment is designed to significantly enhance the efficiency and precision of your sieving processes. By integrating high-frequency ultrasonic vibrations, this attachment prevents mesh clogging and improves the throughput of fine particles. It is an essential tool for industries requiring accurate particle size distribution and contamination-free sieving, such as pharmaceuticals, chemicals, food processing, and more.

 

An Ultrasonic Sieving Attachment is an advanced add-on device designed to enhance the performance of vibratory sieves and screening machines. By applying high-frequency ultrasonic vibrations to the sieve mesh, this attachment prevents mesh clogging, agglomeration, and blinding, ensuring finer and more accurate separation of powders.

 

Ralsonics’ ultrasonic sieving systems are engineered to handle fine powders, difficult-to-sieve materials, and high-precision applications across industries like pharmaceuticals, chemicals, food, ceramics, and metallurgy.

When to Use This?

  • Sieving fine or sticky particles
  • Ensuring accurate particle size distribution
  • Preventing mesh clogging
  • Enhancing throughput and efficiency
  • Improving the quality of sieved materials

 

Perfect for applications where traditional sieving methods may struggle with fine or sticky particles, the Ultrasonic Sieving Attachment provides reliable and powerful performance, ensuring optimal results and enhanced productivity.

How It Works

  • A generator produces high-frequency electrical signals.
  • These signals are converted into ultrasonic vibrations by a piezoelectric transducer attached to the sieve frame.
  • The vibrations are transmitted directly to the sieve mesh, keeping it free from particle blockages.
  • This enables continuous sieving with higher throughput and finer precision.

Key Features

  • Retrofit Design – Can be installed on new or existing sieve machines.
  • Mesh Anti-Clogging Technology – Prevents screen blinding and improves throughput.
  • Wide Frequency Range – Typically operates at 36 – 40 kHz ultrasonic frequency
  • Compatible with Fine Meshes – Works efficiently with meshes up to 20 microns
  • Digital Generator Control – Stable output with adjustable power settings.
  • Energy Efficient – Optimized ultrasonic power consumption.
  • Durable Build – Long-lasting stainless steel and robust transducer assembly.
  • Safe for Sensitive Materials – Gentle ultrasonic action avoids damage to fragile powders.

Advantages

  • Higher Sieving Efficiency – Up to 200% improvement in throughput for fine powders.
  • Prevents Mesh Blinding – Keeps sieve mesh clear for longer operation cycles.
  • Improved Accuracy – Enables sieving down to very fine particle sizes.
  • Reduces Product Loss – Ensures clean separation and maximum material recovery.
  • Low Maintenance – Longer screen life due to reduced mechanical stress.
  • Versatile Applications – Suitable for dry powders, wet materials, and difficult-to-sieve substances.
  • Easy Integration – Compatible with most vibrating sieve brands and designs.

Industry Application

  • Pharmaceuticals: Ensures accurate particle size distribution for active ingredients and excipients.
  • Chemicals: Improves the separation and classification of chemical powders and granules.
  • Food Processing: Enhances the sieving of food ingredients, ensuring consistency and quality.
  • Cosmetics: Provides precise sieving of cosmetic powders and formulations.
  • Metals and Mining: Improves the sieving of fine metal powders and minerals.

Features and Advantages

Features

Advantage

Standard Features

High-Frequency Ultrasonic Vibrations

Prevents mesh clogging and increases sieving efficiency.

Easy Integration

Compatible with existing sieving equipment for seamless upgrades.

Enhanced Throughput

Increases the flow rate of fine and sticky particles.

Improved Accuracy

Ensures precise particle size distribution and contamination-free sieving.

Digital Control Panel

Allows easy operation and precise control of ultrasonic parameters.

Energy Efficient

Reduces the energy required for sieving compared to traditional methods.

Versatile Applications

Suitable for a wide range of industries and materials.

Safety Features

Safety Interlocks

Automatically shuts down in case of malfunctions, ensuring operator safety.

Overload Protection

Prevents damage to the equipment by monitoring and limiting ultrasonic power.

Temperature Monitoring

Ensures safe operating temperatures to prevent overheating.

Additional Features

Modular Design

Easily scalable for larger volumes and various applications.

Digital Timer

Ensures consistent and repeatable sieving cycles.

Adjustable Power

Control the intensity of ultrasonic vibrations for different materials.

Coloured Touchscreen

Access all features easily and intuitively.

Sound Abatement Enclosure

Reduces noise level in surroundings for a quieter work environment.

“FAQs”

FAQ Accordion
Q1. What is the main benefit of ultrasonic sieving?

It prevents mesh blinding and clogging, enabling accurate sieving of fine and difficult powders.

Q2. What mesh sizes can be used with ultrasonic sieving?

They are highly effective for fine meshes up to 20 microns.

Q3. Does ultrasonic sieving damage fragile powders?

No. The ultrasonic vibrations are gentle and precise, ensuring product integrity.

Q4. Can it handle both wet and dry sieving?

Yes. Ultrasonic sieving works efficiently with both wet and dry powders.

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