Ultrasonic cleaner for Heat Exchangers

Ultrasonic cleaner for Heat Exchangers

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The mechanism for transferring heat between two or more fluids is called a heat exchanger.Both cooling and heating operations employ heat exchangers. Technology, energy, oil refining, manufacturing, transportation, air conditioning, cryogenics, and recovery systems all rely heavily on heat exchangers.

Sediments may amass as the heat is transferred across the device's surface during the operation. Due to the fact that accumulated dirt affects heat exchanger performance and causes energy and performance loss, regular maintenance and scaling removal are necessary.

Cleaning heat exchangers requires a lot of labor and is expensive. High-pressure cleaning will typically complete the task while using numerous liters of water and producing a sizeable waste stream that needs to be treated. Time is a crucial aspect in addition to this.

Why switch to Ultrasonic cleaning for Heat Exchangers?

There are several ways to clean heat exchangers, but one of the most popular methods is hydro blasting the tubes. In this process, sediments are removed from a heat exchanger by high- pressure water jetting.

But this old-fashioned approach has its drawbacks as well. One of them is that it is a time and money-consuming process because it requires labour to clean and produces a lot of liquid residues that need to be treated in water.

In this situation, ultrasonic cleaners are useful since they continuously clean heat exchangers while they are in use. The tube sheet of shell and tube exchangers is equipped with specialized transducers. The effectiveness of heat transfer is increased, and operational energy costs are significantly reduced thanks to high frequency, low displacement vibrations that prevent mineral scale and fouling build-up from settling.

Process of cleaning heat exchangers using Ultrasonic Cleaners

Mentioned below is the process of cleaning heat exchangers using Ultrasonic Cleaners
  1. Air coolers and shell and tube heat exchangers are two examples of heat exchanger types that may be cleaned with ultrasonic technology very effectively and efficiently.
  2. A specific, high-temperature cleaning solution is added to an ultrasonic bath, and the heat exchanger is then lowered into it.
  3. Ultrasonic waves are transmitted to the fluid, which causes tiny bubbles to form and burst in the solution.
  4. This generates currents that flow into even the device's most obscure areas.
  5. All impurities may be eliminated from the cooling surfaces of your heat exchanger using ultrasonic cleaning.

Why Ralsonics Ultrasonic Cleaners?

Over 1200+ customers with 49+ years of industrial experience make Ralsonics stand out and the most trustable brand when it comes to Ultrasonic Cleaning
  • Excellent results are obtained via ultrasonic cleaning, which removes all debris, restores the item to bare metal, and eliminates calcium carbonate deposits.
  • It is possible to simultaneously clean several spare parts.
  • Ultrasound doesn't harm materials and shields them from harm from water pressure.
  • The machine, not the operator, determines the results.
  • Minimize water use and regulate the hot water temperature.
  • Cleaner environment with fewer contaminants.
  • Chemical savings because of reusing baths.
  • Reduced waste-water production due to the repeated usage of baths.
  • Savings in water use when compared to hydro blasting.
  • Because it is a non-toxic technology, it lowers operators exposure to water treatment chemicals.
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