14 Jan Ultrasonic Filter Cleaning
Ultrasonic filter cleaning is the most effective approach to clean unreachable areas without causing damage. To remove dirt and impurities from filters, the majority of global companies that deal with filters for manufacturing, maintenance or daily usage rely entirely on ultrasonic filter cleaning technology. It allows for a faster and more convenient cleaning process while preventing cross-contamination from dirty filters.
To create gleaming, dirt-free filters that will perform adequately, one must carefully clean the underlying metal surfaces. Ultrasonic industrial cleaning machines can aid in the thorough cleaning of each component.
Filter cleaning with ultrasonic technology: Things to know
Different types of filters can be cleaned using ultrasonic cleaners, ranging from various shapes and sizes to various materials. The transducer, frequency, and power must be selected before the cleaning process begins to clean filters effectively.
- Cleaning solvents
Typically, ultrasonic cleaners are used with just water or any other solvent appropriate for the particular type of filter being cleaned. The cleaning solvent should endure temperatures as high as 60 degrees C.
While incorporating ultrasonic systems for filter cleaning, choosing the correct frequency becomes important. Depending on the type of soil or dirt to be eliminated during filter cleaning, a frequency between 20 kHz and 800 kHz should be chosen.
As frequencies differ, different results are produced. Lower frequencies produce larger bubbles that are aggressive for heavy-duty applications, while higher frequencies produce very tiny bubbles to create a gentle scrubbing action.
- Power of the ultrasonic cleaner
In addition, it is important to use the correct power level for an ultrasonic tank. The power of an ultrasonic cleaner is measured in Watts per liter. In general, a high power level is recommended for cleaning heavy contaminants present on filters. The power intensity must be controlled precisely and efficiently to prevent parts from eroding due to cavitation.
An ultrasonic cleaner uses high-frequency pressure to create cavitation bubbles that agitate liquids. This process aims to remove the contaminants present on the filter. The vibrations from the transducer generate thousands of tiny bubbles that bring the object closer and penetrate any cracks or crevices. Due to tiny cavitation bubbles, impurities and other particles are forced off the surface of the filter. It usually takes ten to fifteen minutes, but it may take longer depending on the type and amount of impurities.
It is an effective process of filter cleaning without causing them any damage. For employing an effective ultrasonic cleaning process, make sure to contact reliable ultrasonic cleaning machine manufacturers.
Several types of filters can be cleaned with ultrasonic cleaning, including:
- Dutch Twill
- Stacked Disc
- Depth Filter
- Wire Mesh
- Extruders and pumps
- Spin and screen packs
- Die plates
If you have the right partner, improving your filter cleaning operation with ultrasonic cleaning is cost-effective and straightforward. If you are looking for the best ultrasonic cleaning machine manufacturers, choose us. We offer a wide range of ultrasonic cleaning units designed specifically for your needs