Deionization (DI) Plant

High-Purity Water for Critical Applications

A Deionization (DI) Plant is a water purification system that removes dissolved salts, minerals, and ionic impurities through ion exchange technology. Unlike conventional filtration, DI plants produce ultra-pure water with very low conductivity, making them essential in industries where high-purity process water is required, such as electronics, pharmaceuticals, laboratories, and power generation.

 

Ralsonics DI Plants are designed with advanced ion exchange resins, robust construction, and intelligent controls to deliver consistent and reliable deionized water for industrial and institutional needs.

Types of DI Plants

 

1.) Two-Bed Deionizer

 

  • Separate cation and anion exchange vessels.
  • Produces water with conductivity between 5–30 µS/cm.
  • Suitable for general industrial and laboratory applications.

 

2.) Mixed Bed Deionizer

 

  • Contains both cation and anion resins in a single vessel.
  • Produces ultra-pure water (≤ 0.1–1 µS/cm).
  • Ideal for electronics, pharmaceuticals, and medical industries.

 

3.) Continuous Electro-Deionization (CEDI)

 

  • Combines ion exchange resins with an electrical current.
  • Provides continuous deionized water without frequent chemical regeneration.
  • Best suited for high-purity, high-volume industrial processes.

 

4.) Automatic / Manual DI Plants

 

  • Automatic: PLC/SCADA-controlled systems for continuous monitoring and regeneration.
  • Manual: Cost-effective systems for small-scale or batch operations.

How a DI Plant Works

Deionization works on the principle of ion exchange:

 

  1. Cation Exchange – Replaces positively charged ions (Ca²⁺, Mg²⁺, Na⁺, Fe²⁺) with hydrogen (H⁺) ions.
  2. Anion Exchange – Replaces negatively charged ions (Cl⁻, SO₄²⁻, NO₃⁻, HCO₃⁻) with hydroxide (OH⁻) ions.
  3. H⁺ and OH⁻ combine to form pure H₂O, free of dissolved salts and minerals.
  4. Optional Mixed Bed Units – Provide polishing for ultra-pure water (conductivity ≤ 0.1 µS/cm).

Key Features of Ralsonics DI Plants

  • High-Capacity Ion Exchange Resins – Ensures long operating cycles.
  • Ultra-Pure Output – Conductivity as low as 0.1 µS/cm.
  • Skid-Mounted Compact Design – Easy to install and relocate.
  • Corrosion-Resistant Construction – FRP, MSRL, or stainless steel vessels.
  • Automatic or Manual Controls – Flexibility for different user needs.
  • Optional CEDI Technology – Eliminates need for acid/alkali regeneration.
  • Low Operating Cost – Efficient design with minimal chemical use.
  • Customizable Flow Rates – From small laboratories to large industries.

Advantages

  • High-Purity Water – Ideal for applications requiring low conductivity and silica-free water.
  • Eco-Friendly Option (CEDI) – Reduces or eliminates chemical regeneration.
  • Reliable & Consistent – Produces stable water quality regardless of variations in feed water.
  • Scalable – From laboratory units to large industrial plants.
  • Durable Design – Long service life of resins and vessels.
  • Flexible Solutions – Available in two-bed, mixed bed, and CEDI systems.

Application

  • Pharmaceuticals – High-purity water for formulations and sterile cleaning.
  • Electronics & Semiconductor – Ultra-pure water for wafer and chip manufacturing.
  • Power Plants – Boiler feed water and turbine systems.
  • Laboratories – Analytical, testing, and research applications.
  • Food & Beverage – Ingredient and process water requiring low conductivity.
  • Medical & Healthcare – Water for dialysis and sterilization processes.

Technical Specifications (Typical Range – Customizable)

Parameter Specification

Flow Rate

100 LPH – 50,000+ LPH

Conductivity of Output

≤ 0.1 – 5 µS/cm

pH of Treated Water

Neutral (6.5 – 7.5)

Material of Construction

FRP / MSRL / SS 304 / SS 316

Resin Type

Strong Acid Cation (SAC), Strong Base Anion (SBA), Mixed Bed (MB)

Operation

Manual / Semi-Automatic / PLC-SCADA

Regeneration

Acid (HCl/H₂SO₄) & Alkali (NaOH) / CEDI (no regeneration)

Optional Add-ons

UV Disinfection, Ozone Treatment, Mixed Bed Polisher

Why Choose Ralsonics DI Plants?

  • Decades of expertise in high-purity water treatment.
  • Custom-engineered solutions for industries with critical water needs.
  • Wide range of options – Two-bed, mixed bed, and CEDI systems.
  • Compliance with international water standards (USP, ASTM, ISO).
  • Proven installations across electronics, pharmaceuticals, power, and healthcare sectors.

“FAQs”

FAQ Accordion
Q1. How is DI different from DM?

Both use ion exchange, but DI plants are optimized for ultra-pure water (very low conductivity), while DM plants are designed for general demineralization.

Q2. What is the lifespan of DI resins?

Resins typically last 3–5 years, depending on feed water quality and regeneration practices.

Q3. Is regeneration required in DI plants?

Two-Bed & Mixed Bed DI Plants – Require periodic regeneration using acids and alkalis. CEDI Plants – Do not require chemical regeneration.

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